How to Measure Your Head for a Custom Hat
Here’s how to measure your head for a custom cowboy hat, ensuring the perfect fit. This guide is adapted from the best practices of old time custom hat makers.

What You’ll Need to Measure Your Head:
- Flexible Measuring Tape: Cloth or soft plastic works best.
- Mirror: or a friend to assist
- Paper and Pen: to note your measurements
- String: if no flexible measuring tape is available
Step-by-Step Guide:
- Position the Tape:
- Place the measuring tape around your head about 1/8 inch above your ears and across the middle of your forehead. This is the widest part of your head and where your hat will sit.
- If using string, wrap it around the same position, mark where it overlaps, and then measure it with a ruler.
- If you prefer to wear your hat in a slightly different position on your head, then measure that area.
- Adjust for Comfort:
- The tape should be snug but not tight. Your hat should fit comfortably without pinching or leaving marks.
- Record the Measurement:
- Note the circumference in centimeters, this is the sizing system we use here at Colorado Crown Co, as it is the most precise.
- Double-Check:
- Measure at least twice to ensure accuracy. Slight variations can occur, so consistency is key.
Tips:
- Keep the tape level and even all the way around your head.
- If in doubt, contact us and we can assist via video or in person at our hat studio.
Schedule a Custom Hat Fitting
A Custom hat is not just an accessory; it is an extension of your personality. Crafted to fit your unique style and measurements, a custom hat exudes authenticity and exclusivity. Our custom hats can help you stand out in the crowd for years to come.
Your Custom Hat Questions Answered
Frequently Asked Hat Questions

How do I measure my head for a cowboy hat?
To measure your head, use a flexible tape measure. Place it around your head about 1/8 inch above your ears, across your forehead, and above your eyebrows. Make sure the tape is snug but not too tight.
What type of measuring tape should I use?
Use a soft, flexible tape measure, like the kind used for sewing. If you don’t have one, you can use a string and then measure the length with a ruler.
What is the most common mistake people make when measuring?
The most common mistake is pulling the tape too tight, which can result in an uncomfortable hat size. Always measure snugly but not tightly.
How can I ensure accuracy when measuring?
Take the measurement three times to ensure consistency. If the measurements vary, use the largest one or average them.
Do I need someone else to help me measure my head?
While it’s possible to measure yourself, having someone help can result in more accurate measurements, especially if you struggle to keep the tape level.
What if my head measurement falls between two sizes?
Give us the exact size in cm of your head and we can sort it out.
Does the shape of my head affect my hat size?
Yes, some people have rounder or more oval-shaped heads. Share your head shape details with the hat maker, as this can affect the hat’s fit and comfort.
Should I measure my head with my hair styled or flat?
Measure your head as you would typically wear your hair with the hat. For example, if you wear your hair down or in a ponytail, consider that when measuring.
Can I use my current hat size for a new custom cowboy hat?
It’s best to remeasure, as we use the centimeter which we feel is the most precise.
What should I do if my hat feels too tight or too loose after receiving it?
We can offer adjustments. If your hat is too tight, it can be stretched slightly. If it’s too loose, use foam hat pads or tape inside the sweatband to improve the fit.
What is the pricing for a custom hat?
Custom hats start at $500 for a 160g rabbit hat. Hats start at $1000 for a 160g beaver hat. For other types of fur felt and weights, please send us a message. We can also create a custom hat out of wool or coypu.
Is there a deposit for a custom hat?
A custom rabbit felt hat has a non refundable deposit of $100 that goes towards the price of the hat. A custom beaver hat has a non refundable deposit of $250 that goes towards the price of the hat.
Return Policy?
A boutique hat can be returned in it’s original condition for up to 14 days after it is delivered. A custom hat can be returned less the non refundable deposit in it’s original condition for up to 14 days after it is delivered. Buyer pays for shipping.
Schedule a Hat Fitting with Colorado Crown Co.
Address
630 Cody CT. Lakewood, CO 80215
ColoradoCrownCo@gmail.com
Phone
+1 323-901-2939